Interior PMSM Permanent Magnet Gearless Motor Low Speed High Torque

Why choose permanent magnet ac motors?

Permanent magnet AC (PMAC) motors offer several advantages over other types of motors, including:

High Efficiency: PMAC motors are highly efficient due to the absence of rotor copper losses and reduced winding losses. They can achieve efficiencies of up to 97%, resulting in significant energy savings.

High Power Density: PMAC motors have a higher power density compared to other motor types, which means they can produce more power per unit of size and weight. This makes them ideal for applications where space is limited.

High Torque Density: PMAC motors have a high torque density, which means they can produce more torque per unit of size and weight. This makes them ideal for applications where high torque is required.

Reduced Maintenance: Since PMAC motors have no brushes, they require less maintenance and have a longer lifespan than other motor types.

Improved Control: PMAC motors have better speed and torque control compared to other motor types, making them ideal for applications where precise control is required.

Environmentally Friendly: PMAC motors are more environmentally friendly than other motor types since they use rare earth metals, which are easier to recycle and produce less waste compared to other motor types.

Overall, the advantages of PMAC motors make them an excellent choice for a wide range of applications, including electric vehicles, industrial machinery, and renewable energy systems.

Permanent magnet AC (PMAC) motors have a wide range of applications including:

Industrial Machinery: PMAC motors are used in a variety of industrial machinery applications, such as pumps, compressors, fans, and machine tools. They offer high efficiency, high power density, and precise control, making them ideal for these applications.

Robotics: PMAC motors are used in robotics and automation applications, where they offer high torque density, precise control, and high efficiency. They are often used in robotic arms, grippers, and other motion control systems.

HVAC Systems: PMAC motors are used in heating, ventilation, and air conditioning (HVAC) systems, where they offer high efficiency, precise control, and low noise levels. They are often used in fans and pumps in these systems.

Renewable Energy Systems: PMAC motors are used in renewable energy systems, such as wind turbines and solar trackers, where they offer high efficiency, high power density, and precise control. They are often used in the generators and tracking systems in these systems.

Medical Equipment: PMAC motors are used in medical equipment, such as MRI machines, where they offer high torque density, precise control, and low noise levels. They are often used in the motors that drive the moving parts in these machines.

What applications use PMSM motors?

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Industries that use PMSM motors include Metallurgical, Ceramic, Rubber, Petroleum, Textiles, and many others. PMSM motors can be designed to operate at synchronous speed from a supply of constant voltage and frequency as well as Variable Speed Drive (VSD) applications. Widely used in electric vehicles (EVs) due to high efficiency and power and torque densities, they are generally a superior choice in high torque applications such as mixers, grinders, pumps, fans, blowers, conveyors, and industrial applications where traditionally induction motors are found.

Permanent magnet synchronous motors with internal magnets: Maximum energy efficiency

The permanent magnet synchronous motor with internal magnets (IPMSM) is the ideal motor for traction applications where the maximum torque does not occur at maximum speed. This type of motor is used in applications that require high dynamics and overload capacity. And it is also the perfect choice if you want to operate fans or pumps in the IE4 and IE5 range. The high purchase costs are usually recouped through energy savings over the run time, provided that you operate it with the right variable frequency drive.

Our motor-mounted variable frequency drives use an integrated control strategy based on MTPA (Maximum Torque per Ampere). This allows you to operate your permanent magnet synchronous motors with maximum energy efficiency. The overload of 200 %, the excellent starting torque, and the extended speed control range also allow you to fully exploit the motor rating. For fast recovery of costs and the most efficient control processes.

Permanent magnet synchronous motors with external magnets for classic servo applications

Permanent magnet synchronous motors with external magnets (SPMSM) are ideal motors when you need high overloads and rapid acceleration, for example in classic servo applications. The elongated design also results in low mass inertia and can be optimally installed. However, one disadvantage of the system consisting of SPMSM and variable frequency drive is the costs associated with it, as expensive plug technology and high-quality encoders are often used.

Self-sensing versus closed-loop operation

Recent advances in drive technology allow standard ac drives to “self-detect” and track the motor magnet position. A closed-loop system typically uses the z-pulse channel to optimize performance. Through certain routines, the drive knows the exact position of the motor magnet by tracking the A/B channels and correcting for errors with the z-channel. Knowing the exact position of the magnet allows for optimum torque production resulting in optimum efficiency.

PM Motor Structure

What are the benefits of a permanent magnet motor with a frequency converter?

The advantages of the permanent magnet motor with a frequency converter mainly include the following aspects:

1. Play an optimal energy-saving effect: The permanent magnet motor can be adjusted by a frequency converter to achieve an optimal operation effect without extra work.

2. Overvoltage protection: The output of the inverter has a voltage detection function, and the inverter can automatically adjust the output voltage so that the motor does not withstand overvoltage. Even when the output voltage adjustment fails and the output voltage exceeds 110% of the normal voltage, the inverter will protect the motor by shutting down.

3. Under-voltage protection: When the voltage of the motor is lower than 90% of the normal voltage, the inverter will stop for protection.

4. Overcurrent protection: When the current of the motor exceeds 150%/ 3 seconds of the rated value, or 200%/ 10 microseconds of the rated current, the inverter protects the motor by stopping.

5. Phase loss protection: monitor the output voltage, when the output phase is missing, the inverter will alarm, and the inverter will stop to protect the motor after a period of time.

6. Reverse phase protection: The inverter can be set so that the motor can only rotate in one direction, and the rotation direction cannot be set. Unless the user changes the phase sequence of the motor A, B, and C wiring, there is no possibility of reverse phase.

7. Overload protection: The inverter monitors the motor current. When the motor current exceeds 120% of the rated current for 1 minute, the inverter protects the motor by stopping.

8. Grounding protection: The inverter is equipped with a special grounding protection circuit, which is generally composed of grounding protection transformers and relays. When one or two phases are grounded, the inverter will alarm. Of course, if the user requests, we can also design to protect the shutdown immediately after grounding.

9. Short-circuit protection: After the inverter output is short-circuited, it will inevitably cause overcurrent, and the inverter will stop to protect the motor within 10 microseconds.

10. Overclocking protection: The inverter has the maximum and minimum frequency limit function, so that the output frequency can only be within the specified range, thus realizing the overclocking protection function.

11. Stall protection: Stall protection is generally aimed at synchronous motors. For an asynchronous motor, the stall during acceleration must be manifested as overcurrent, and the inverter realizes this protection function through overcurrent and overload protection. Stalls during deceleration can be avoided by setting a safe deceleration time during commissioning.

Flux weakening/intensifying of PM motors

Flux in a permanent magnet motor is generated by the magnets. The flux field follows a certain path, which can be boosted or opposed. Boosting or intensifying the flux field will allow the motor to temporarily increase torque production. Opposing the flux field will negate the existing magnet field of the motor. The reduced magnet field will limit torque production, but reduce the back-emf voltage. The reduced back-emf voltage frees up the voltage to push the motor to operate at higher output speeds. Both types of operation require additional motor current. The direction of the motor current across the d-axis, provided by the motor controller, determines the desired effect.